If one is searching for a level sensor, one can be quickly overwhelmed by the large choice. An even sensor for limit level detection or continuous measurement could be ordered in a variety of technologies and design variants. But how do Under Priced find the appropriate level sensor for my application?
If one wants to decide on a level sensor, the most important selection criterion may be the electrical output function. If one really wants to monitor a limit in a tank, e.g. dry running (empty) or overfilled (full), then the level sensor should actually be a level switch. However, if Ravenous is vital that you monitor the contents of a tank in detail (e.g. 0 ? 100 % fill level), then one needs continuous measurement (= level sensor).
The distinction between level sensor and level switch automatically results in the exclusion of many technologies, if one is looking for the most economical solution. Although an even sensor with combined electronics can communicate both an analogue signal and switching signals, a pure level switch is definitely the cheaper solution, if the application form is limit level measurement only.
The selection of the best option measurement technology
Continuous measurement with float
Level sensors typically feature continuous analogue output signals, such as for example 4 ? 20 mA or 0 ? 10 V, which let the accurate measurement of level and its own variation. The sensors can be based on various measurement technologies such as magnetostriction, reed-chain technology, hydrostatic, ultrasound, radar and more ? the choice of which varies from manufacturer to manufacturer.
Point measurement with optoelectronic level switch
Level switches in a normal float switch design offer a mechanical switch contact or, in electronic version, generally a PNP or NPN transistor output. In the field of switches, there are also a variety of measurement technologies such as for example reed contact technology, optoelectronics, conductivity, vibronic and much more.
Each one of these technologies has advantages and disadvantages, and also complex, application-specific limiting factors such as conductivity, dielectricity, density, contamination, colour, pressure strength, etc. A reliable statement concerning which technology is most suitable or can be used in a specific application environment can only just be made after thorough assessment and frequently also a final test in the plant itself under real application parameters.
Note
WIKA offers you an extremely wide selection of level measuring instruments. More info on optoelectronic level switches, hydrostatic level sensors, float switches and additional instruments can be found on the WIKA website. You can get videos on the functionality of the average person measuring principles on our YouTube channel. Your contact person will undoubtedly be pleased to help you on the selection of the most likely product solution.