SEEPEX is launching a world first at IFAT 2022 in Munich, where it will be presenting the subsequent era of pumps. The trade chief from North Rhine-Westphalia will be presenting the world’s first progressive cavity pump with automatically adjustable stator clamping at the leading commerce truthful for water, sewage, waste and raw supplies administration.
With the “SCT AutoAdjust”, SEEPEX has perfected its internationally patented and multi-award-winning Smart Conveying Technology (SCT). The specialist for progressive cavity pumps, pump methods and Digital Solutions once once more demonstrates its market leadership within the subject of clever and progressive options.
The identical applies to the other commerce fair displays that includes its “Digital Solutions” and “Smart Air Injection”. SEEPEX might be collaborating in the exhibition from May 30 to June three, 2022, in Hall B1, Stand 215/314, on the Munich Exhibition Center. Analog is changing into digital. “SCT AutoAdjust is one other logical step from the world of analog products into the world of digital pumps and is when it comes to its technical design the only certainly one of its sort on the earth,” says Dr. Stephan Mottyll, Head of Global Product Management at SEEPEX. The Bottrop-based company is consistently growing its digital services and products with ambition and keenness. The pump manufacturer combines its digital options with the standard pump business to offer its customers extra time for the necessities, scale back prices and simplify processes.
At the world truthful for environmental applied sciences on the finish of May, worldwide commerce visitors will expertise the premiere of a totally automated answer with integrated Industry 4.zero options. The current premium mannequin range SCT AutoAdjust provides revolutionary improvements within the area of progressive cavity pumps. Wrenches etc. are now a thing of the past in phrases of maintenance. One click on from a distant location and the stator is back in prime form. The vary, which was developed on the premise of buyer requirements, makes maintenance work a lot easier and therefore helps to save lots of time and costs. Retensioning ensures fixed pumping capacity and high productivity. SEEPEX guarantees “maximum reliability with absolute operational reliability” and “the shortest, fastest and best upkeep work ever. Productivity is elevated and maintenance times are lowered to a minimal – so it couldn’t be any better.” Compared to pumps with out SCT, life-cycle costs are additionally significantly lowered. SCT AutoAdjust is on the market in a 1-stage and 2-stage version for pressures up to eight bar.
SEEPEX has been optimizing its Smart Conveying Technology (SCT) since 2008. The proven design precept: the Smart Stator consists of two halves, so that maintenance can be easily performed by one person. Suction or stress lines not have to be eliminated. With pressure gauge ราคา built-in retensioning gadget, the clamping between the rotor and the stator could be adjusted for optimum conveyance if the circulate rate is reduced as a outcome of put on and tear. The latest improvement, the SCT AutoAdjust, now mechanically and hydraulically retensions the stator on the push of a button, without the necessity for any particular tools. The new SCT AutoAdjust era permits the stator to be retensioned either conveniently from the control room via analogue signal traces or digitally via various fieldbus methods. Quick access on web site on the pump can be achieved by way of a control panel or through Bluetooth using an app for Android and Apple tablets that are already linked to the SEEPEX Pump Monitor.
The SEEPEX Connected Services cloud platform types the interface between smart pumps, providers and processes. It bundles the information from Condition Monitoring using the SEEPEX Pump Monitor or the customer’s personal SCADA system. This permits targeted evaluations and analyses that can be utilized for course of optimization. All collected data is saved reliably and securely in the cloud. The real-time information from the monitoring service provide suggestions on put on and tear or point out that spare components are due for reordering quickly. Shutdowns are avoided and system availability is elevated. Reliable evaluations are used for preventive maintenance as outlined in the operating and upkeep instructions based on the working hours for gearbox oil modifications and calibration of instruments. To accomplish this, SEEPEX’s Advanced Analytics program additionally makes use of historic information to allow predictive maintenance forecasting and identification of irregular circumstances. By combining completely different sensor information, rules could be created to set off alarms. For instance, a reduced move price at increased pump speed compared to the pump’s particular person calibration curve would indicate pump put on. This implies that if unintentional process changes are displayed, measures can be taken at an early stage. The deeper evaluation of all collected pump data also allows SEEPEX to make extra accurate life cycle predictions for every pump sort based mostly on an anomaly detection check.
With “Smart Air Injection” (SAI), SEEPEX provides its customized system solution that combines the benefits of two pump technologies to move highly dewatered sludge over lengthy distances in a very energy-efficient method. Sewage sludge compressed into plugs could be conveyed up to 1000 meters to its vacation spot utilizing pulses of compressed air in the pipes. For disposal corporations, this various to standard processes can shortly pay for itself. Smart Air Injection (SAI) transports sewage sludge with a dry matter content material of 20-40% over lengthy distances. The innovative mixture of progressive cavity pump, additional polymer injection and pulsating compressed air application permits compacted sewage sludge to be delivered in an energy-efficient method over long distances. This system answer comes in the form of a package deal unit, which contains the pump, the devoted control logic, in addition to the polymer and, if desired, the compressed air components. This pump can also be linked to the Connected Services of SEEPEX as an expansion.
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